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[What is the development trend of the textile machinery industry? Intelligence is key! ]
共阅[586]次 Release date: [2019/8/15] read a total of [586] times

Tall automation and intelligent equipment have made the textile industry a member of the high-tech industry, and provided a more effective solution for the industry to further attract talents and solve bottlenecks such as difficulty in recruiting. It is undeniable that intelligence has become a trend and an irreversible trend.


Smart manufacturing is the trend


As labor costs continue to increase, textile companies' demands for equipment automation and intelligence are becoming more and more urgent. In this context, intelligent manufacturing is becoming a breakthrough and focus in the new round of transformation and upgrading of the industry.


It can be seen from ITMA ASIA + CITME 2018 that the exhibiting equipment has greatly improved in terms of automation and intelligence. For example, the sizing machine exhibited at the 2018 Textile Machinery Exhibition has applied a large number of technologies such as Internet technology, cloud technology, and information processing to improve the intelligent level of the equipment. In addition to exhibiting automated stand-alone machines, Tsudakoma Japan also made a three-dimensional animation simulation of an intelligent weaving workshop for sizing and weaving processes.


For another example, in addition to the extensive use of non-contact optical detection technology to achieve automatic warping of non-skein yarns, the automatic warping and drawing equipment that attracts everyone's attention also meets the complex technical requirements of color yarn management and warping and warping; At the same time, the human-machine interface and management software have also been improved, providing a good equipment foundation for the modern production and management of the weaving workshop.


Intelligence is changing traditional production


In fact, intelligent technology is transforming the traditional textile industry, and some companies have begun to experiment with the intelligence of some manufacturing processes.


Although some enterprises did not replace or newly install complete sets of equipment with a high degree of automation on a large scale, the equipment upgrade at key links has also significantly improved product quality and production efficiency.


Advance and Thinking of Intelligent Manufacturing


To a certain extent, the intelligence of equipment has solved the problem of insufficient labor and improved the competitiveness of China's textile industry. But in the process of intelligent development, there are still some problems, which are worth thinking and discussing by the industry.


On the one hand, many entrepreneurs believe that the current simple machine substitution in the textile industry is not intelligent manufacturing. In the true sense, intelligent manufacturing replaces human brain decision-making with accurate calculation and judgment of big data. Investments such as machine substitution Whether the industry is cost-effective is questionable. A series of costs such as machine investment, maintenance, and upgrades are not low. Whether textile companies can absorb such expensive investments is also a problem that cannot be ignored.


On the other hand, as a labor-intensive industry, on the one hand, intelligence can drive local investment and promote industrial upgrading, on the other hand, it means that a large number of workers may lose their jobs. How to resolve these contradictions deserves further discussion.


Regarding intelligence, the current government-level guidance includes the following four points: establishing a demonstration area; improving smart manufacturing standards; promoting smart manufacturing supplier alliances; developing Internet +, big data, and artificial intelligence.


The intelligentization of the textile industry has achieved some promising results. At the level of the Ministry of Industry and Information Technology, a total of 12 projects were included in the "Smart Manufacturing Pilot Demonstration Project" between 2017 and 2019; a total of 6 projects were included in 2018-2019. Intelligent manufacturing comprehensive standardization project; 10 projects were included in the new model application project of intelligent manufacturing.


The six intelligent production demonstration lines proposed by the textile machinery industry for the spinning, chemical fiber, printing and dyeing, nonwovens, knitting, and garments have already taken shape, laying a solid foundation for the realization of the end of the 13th Five-Year Plan.


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